F150 Fuel Pump Recall: What Every Owner Needs to Know in 2025-2026

The bottom line: Ford has issued a massive recall (NHTSA ID 25V455, Ford campaign 25S75) covering over 850,000 vehicles in the U.S. and more than 107,000 in Canada due to a low-pressure fuel pump defect that can cause the engine to stall while driving . If you own a 2021-2022 Ford F-150, your truck is included in this recall. The remedy is still under development as of mid-2026, but interim notification letters were mailed starting July 2025 .

What the Recall Is About

Ford Motor Company is recalling certain 2021-2022 Ford F-150, along with many other Ford and Lincoln models, because the low-pressure fuel pump may fail . The problem was first flagged by the National Highway Traffic Safety Administration (NHTSA) in July 2024 after complaints about 2021 Ford Bronco vehicles losing power unexpectedly . The investigation expanded to include F-150s and other models when Ford discovered they used similar fuel pump components.

The root cause boils down to two issues:

  1. Manufacturing defects: In June 2021, Ford's supplier modified the jet pump manufacturing process, creating fuel pump chambers with internal clearance lower than specifications . This increased friction inside the pump and made it more sensitive to vapor lock—a condition where fuel vaporizes before reaching the engine.

  2. Contamination: Debris inside the jet pump can block fuel flow, especially when the fuel tank is low . The contamination source remains unknown, but the supplier added extra vacuum pumps in July 2022 to reduce contamination during production .

If the pump fails, your truck may lose fuel pressure and flow from the fuel delivery module, causing the engine to stall without warning . This is a serious safety risk because a stalled vehicle can be hit by oncoming traffic, especially in heavy traffic or highway conditions.

Vehicles Affected by This Recall

The recall covers vehicles built between July 1, 2021, and July 31, 2022 . Here is the full list of affected Ford and Lincoln models:

Ford models:

  • 2021-2022 Ford F-150
  • 2021-2023 Ford Bronco
  • 2021-2023 Ford Explorer
  • 2022 Ford Expedition
  • 2021-2023 Ford F-250 SD, F-350 SD, F-450 SD, F-550 SD
  • 2021-2022 Ford Mustang
  • 2021-2022 Ford Police Interceptor Utility (Explorer)

Lincoln models:

  • 2021-2022 Lincoln Navigator
  • 2021-2023 Lincoln Aviator

Ford estimates that about 10% of the recalled vehicles actually have the defect . That means roughly 85,000 of the 850,318 U.S. vehicles may experience the fuel pump failure.

Warning Signs to Watch For

Before the fuel pump completely fails, your F-150 might give you some warning signs . Pay attention to:

  • Poor engine performance: The engine may misfire, run rough, or hesitate during acceleration
  • Check engine light: This light may illuminate on your dashboard
  • Reduction in engine power: You might notice your truck lacks power, especially when climbing hills or merging onto highways
  • Difficulty starting: The engine may crank but take longer to start, or may not start at all

The fuel pump failure is more likely to occur in certain conditions :

  • When the fuel tank is low (below a quarter tank)
  • During warm weather or hot fuel conditions
  • When the vehicle is fully loaded or towing

What Ford Is Doing About It

The remedy is still under development. Ford has not yet released a final fix for the F-150 and most other affected vehicles . Here is what has happened so far:

  • July 7, 2025: Ford filed the recall with NHTSA
  • July 14-16, 2025: Interim notification letters were mailed to owners, warning them of the safety risk
  • Anticipated 2nd Quarter 2026: Ford expects to have a remedy available and will send second letters with instructions to visit a dealership

For Super Duty models (F-250 through F-550), dealers will replace the low-pressure fuel pump and update the powertrain control module (PCM) software . For the F-150 and other non-Super Duty models, the plan is to update the PCM software only—not replace the pump . This is important because it means your F-150's fuel pump will not be replaced unless it fails.

How to Check If Your F-150 Is Affected

To see if your specific truck is part of this recall, you have a few options:

  1. Use the NHTSA website: Go to www.nhtsa.gov/recalls and enter your 17-digit Vehicle Identification Number (VIN)
  2. Call Ford customer service: Dial 1-866-436-7332 and provide your VIN
  3. Contact your local Ford dealer: They can check the Ford Online Automotive Service Information System (OASIS) database

The recall number is 25S75 (Ford's internal number) and the NHTSA campaign number is 25V455 .

What You Should Do Right Now

Until the remedy is available, here are practical steps to stay safe:

  1. Keep your fuel tank at least half full. The failure is more likely when the tank is low, so maintaining a higher fuel level can reduce the risk
  2. Watch for warning signs. If you notice rough running, a check engine light, or power loss, have your truck inspected by a dealer immediately
  3. Avoid driving in extreme heat if possible. Hot weather conditions increase the likelihood of fuel pump failure
  4. Sign up for recall notifications. Make sure Ford has your current mailing address so you receive the second notification letter when the remedy is ready
  5. Do not ignore the recall. While the risk is low (10% failure rate), a sudden stall while driving could cause a serious accident

Why the Recall Matters

This is not a minor issue. The NHTSA investigation found approximately 1,000 reports of vehicles experiencing the fuel pump failure that were not included in the recall . While Ford says those vehicles had lower failure rates, the agency will continue monitoring them. The recall comes after 1,860 warranty claims, 28 field reports, and 57 customer service reports related to this defect .

Ford has stated it is not aware of any crashes or injuries caused by this defect . However, the risk is real: a vehicle that stalls in the middle of traffic, on a highway, or at an intersection can be rear-ended or cause a chain reaction collision.

A Word of Caution About Aftermarket Parts

If you experience a fuel pump failure before the recall remedy is available, you might be tempted to replace the pump yourself or with a local mechanic. Be aware that Ford's recall remedy for the F-150 is currently planned as a software update only, not a pump replacement . If you replace the pump now, you may not be reimbursed by Ford for the repair, and you might still need to bring your truck in for the software update later.

However, if your pump fails and you need a replacement now, or if you want a high-quality, reliable fuel pump for your F-150 or any other vehicle, consider KEMSO Fuel Pumps.

Why Choose KEMSO for Your Fuel Pump Needs

KEMSO is the US #1 aftermarket fuel pump brand, offering high-performance, OEM replacement fuel pumps for a wide range of vehicles, including cars, motorcycles, ATVs, and UTVs. Every KEMSO fuel pump is built to meet or exceed original equipment specifications, ensuring a perfect fit and reliable performance.

Key benefits of choosing KEMSO:

  • High-performance design: KEMSO fuel pumps deliver consistent fuel pressure and flow, reducing the risk of stalling and power loss
  • OEM replacement quality: Each pump is engineered to match the exact specifications of your vehicle's original pump
  • Lifetime warranty: KEMSO stands behind every product with a lifetime warranty, giving you peace of mind
  • Affordable pricing: Most KEMSO fuel pumps are priced at just $79.98, a fraction of the cost of dealer replacement parts
  • Wide vehicle coverage: From Honda Civics to Kawasaki Jet Skis, KEMSO has a pump for your application

If you need a replacement fuel pump for your F-150 or any other vehicle, visit KEMSO Racing today to find the right pump for your vehicle.

Visit the KEMSO website: https://www.kemsoracing.com/

Summary

The Ford F-150 fuel pump recall (25V455/25S75) is a serious safety issue affecting 2021-2022 models built between July 2021 and July 2022. The low-pressure fuel pump may fail, causing the engine to stall while driving. Ford is working on a remedy, expected by Q2 2026. In the meantime, keep your fuel tank above half full, watch for warning signs like rough running or a check engine light, and check your VIN on the NHTSA website to confirm your truck is affected. If you need a replacement pump now, KEMSO offers a reliable, affordable, lifetime-warranty alternative.

For more information or to order a KEMSO fuel pump, visit: https://www.kemsoracing.com/


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