Ford F-150 Fuel Pump Recall: What Every Owner Needs to Know in 2026

If you own a 2021 or 2022 Ford F-150, your truck is part of a massive recall affecting over 850,000 vehicles in the U.S. and more than 107,000 in Canada due to a low-pressure fuel pump that could fail and cause the engine to stall while driving. This is not a minor issue. The recall, officially filed by Ford Motor Company on July 7, 2025, as NHTSA recall number 25V455 and Ford recall number 25S75, is the result of a year-long investigation by the U.S. National Highway Traffic Safety Administration (NHTSA) that began in July 2024 after six consumer complaints about sudden loss of engine power in 2021 Ford Broncos. The problem has been traced back to manufacturing changes made by a supplier in June 2021, which caused fuel pump chambers to have lower-than-specified internal clearance, leading to increased friction, contamination issues, and eventually, pump failure. The good news: Ford is working on a fix, and the repair will be free of charge. But as of mid-2026, the remedy is still under development, with an anticipated completion date in the second quarter of 2026. Here is everything you need to know about this recall, how it affects your F-150, and what you can do right now to stay safe and informed.

1. What Is the Ford F-150 Fuel Pump Recall About?

The recall specifically targets the low-pressure fuel pump, which is the component responsible for moving fuel from the gas tank to the engine. On certain 2021 and 2022 Ford F-150 trucks, this pump can fail, cutting off fuel delivery to the engine. When this happens, the engine may run rough, fail to start, or—most dangerously—stall suddenly while you are driving down the road. Ford estimates that approximately 10 percent of the recalled vehicles actually have the defect, but the company is recalling all potentially affected vehicles to be safe.

The root cause of the failure is twofold:

  • Internal contamination of the jet pump. The jet pump, part of the fuel delivery module, can become blocked by debris or contamination, especially when the fuel level is low. This blockage reduces fuel flow and pressure.
  • Reduced internal clearance in the fuel pump. According to Ford's investigation, the supplier (Phinia, formerly part of Delphi Technologies) changed the jet pump manufacturing process in June 2021 to handle more complex builds. This change produced fuel pump chambers with internal clearances that were lower than the specified design. The tighter clearances created more friction inside the pump and made it more sensitive to vapor lock—a condition where fuel vaporizes inside the pump, preventing it from moving liquid fuel.

The supplier also later identified that a Tier 3 component manufacturer was not producing parts to the correct specifications, compounding the problem. Corrective actions were implemented by the supplier between December 2021 and September 2022, but vehicles built during the risky period remained on the road with the defective pumps.

2. Which Ford F-150 Models Are Affected?

The recall applies to 2021 and 2022 model year Ford F-150 trucks, regardless of cab configuration, bed length, or drivetrain. However, the recall is not limited to the F-150. It also covers a wide range of Ford and Lincoln vehicles because many share the same fuel delivery module. The full list of vehicles included in this recall (NHTSA 25V455 / Ford 25S75) is:

  • 2021-2023 Ford Bronco
  • 2022 Ford Expedition
  • 2021-2022 Ford Explorer
  • 2021-2022 Ford F-150
  • 2021-2023 Ford F-250 Super Duty
  • 2021-2023 Ford F-350 Super Duty
  • 2021-2023 Ford F-450 Super Duty
  • 2021-2023 Ford F-550 Super Duty
  • 2021-2022 Ford Mustang
  • 2021-2023 Lincoln Aviator
  • 2021-2022 Lincoln Navigator
  • 2021-2022 Ford Police Interceptor Utility (Explorer)

All affected vehicles were built between July 1, 2021, and July 30, 2022. If your F-150 was built outside that window, it is not included in this recall. To check your specific vehicle, use your Vehicle Identification Number (VIN) on the NHTSA recall website (nhtsa.gov/recalls) or call Ford customer service at 1-866-436-7332.

3. What Are the Warning Signs of a Failing Fuel Pump?

Ford has identified several symptoms that may occur before the fuel pump fails completely. Paying attention to these warning signs could help you avoid a dangerous situation on the road.

The most common symptoms include:

  • Check Engine Light illuminates. The vehicle's onboard diagnostic system often detects abnormal fuel pressure before the driver notices any performance issues.
  • Engine runs rough or misfires. The engine may feel like it is stumbling, especially during acceleration or when climbing hills, because it is not getting a steady supply of fuel.
  • Loss of engine power. You may notice that the truck feels sluggish or unresponsive when you press the accelerator. In some cases, power can drop suddenly without warning.
  • Difficulty starting the engine. If the fuel pump is failing, the engine may crank but fail to start, or it may take longer than usual to fire up.
  • Sudden engine stall while driving. This is the most dangerous symptom. The engine can shut off completely, leaving you without power steering or power brakes. In the worst cases, this happens at highway speeds without any prior warning.

The recall report also notes that fuel pump failure is more likely to occur under specific conditions:

  • Warm weather or hot fuel conditions. Higher temperatures inside the fuel tank increase the risk of vapor lock, which the defective pumps are more sensitive to.
  • Low fuel levels. The contamination issue in the jet pump is more pronounced when the fuel level is low, because the pump has to work harder and the debris is more concentrated.

Ford has received 1,860 warranty claims, 28 field reports, and 57 customer service reports related to this issue as of the recall filing date. NHTSA's investigation identified approximately 1,000 additional reports involving vehicles similar to those covered by the recall but not included in the recall population. However, those vehicles experienced comparatively lower failure rates.

4. What Is the Fix, and When Will It Be Available?

As of mid-2026, the remedy is still under development for most vehicles. Ford has announced that the final fix is anticipated to be ready in the second quarter of 2026. Here is what Ford has planned so far:

  • For all non-Super Duty vehicles (including the F-150): Ford will update the Powertrain Control Module (PCM) software. This software update is designed to detect early signs of fuel pump failure and alert the driver before the pump fails completely. It may also adjust engine management to reduce the risk of stalling in marginal conditions.
  • For Super Duty models (F-250 through F-550): Ford will replace the entire low-pressure fuel pump assembly, rather than just updating the software. This is because the Super Duty trucks are heavier and more likely to be used in demanding conditions where a stall could be catastrophic.

The timeline for the recall:

  • July 14-16, 2025: Ford mailed interim notification letters to all affected owners. These letters warn of the safety risk and advise owners to watch for warning signs. They do not contain instructions for a repair because the fix is not ready.
  • Second Quarter 2026 (anticipated): Ford expects to have the remedy ready. At that point, a second notification letter will be mailed to owners with instructions to take their vehicle to a Ford or Lincoln dealership for the free repair.

What you should do in the meantime:

  • Check your VIN on the NHTSA recalls website or Ford's owner site to confirm your vehicle is affected.
  • Watch for warning signs listed above, especially during warm weather and when the fuel tank is low.
  • Keep your fuel tank at least half full to reduce the risk of fuel pump failure. This is a practical precaution that Ford and NHTSA have both suggested.
  • If you experience a check engine light, rough running, or loss of power, take your truck to a Ford dealer immediately. Even though the final fix is not available, the dealer can diagnose the issue and may be able to replace the pump under warranty if it has already failed.
  • Do not ignore the recall. If your pump fails while you are driving, the result could be a serious crash. Ford and NHTSA have both emphasized that the safety risk is real.

5. Why Did This Recall Happen? A Timeline of Events

Understanding the background of this recall helps explain why it took so long for Ford to act and why the repair is still not ready.

  • June 2021: A supplier, Phinia, changed its jet pump manufacturing process at its facility in Mexico to accommodate "an increase in build complexity." This change resulted in fuel pump chambers with lower internal clearances than the design specification. Separately, a Tier 3 supplier of the pumping chamber was not manufacturing parts to Phinia's specifications.
  • July 2021 to July 2022: Vehicles with these defective fuel pumps are built and sold. The supplier implemented corrective actions starting in December 2021, but the damage was already done for the vehicles built during that window.
  • September 2022: Ford's Critical Concern Review Group (CCRG) opens an investigation after receiving a high number of warranty claims and parts returns related to the fuel delivery system on certain 2021-2022 vehicles. The teardown analysis finds jet pump orifices blocked by contamination.
  • July 2023: Ford's CCRG conducts a second review. Based on warranty data showing a low rate of failures and that failures appeared "progressive in nature," Ford closes its investigation. The company believes the supplier's corrective actions have resolved the problem.
  • July 29, 2024: NHTSA's Office of Defects Investigation opens a preliminary evaluation (PE24019) after receiving six consumer complaints alleging loss of engine power in 2021 Ford Broncos. The investigation expands to include multiple other models with similar fuel pumps.
  • April 2025: Ford reopens its investigation after NHTSA's inquiry. Ford's CCRG discovers that warranty claims are higher in summer months and warm-weather states, and that connected vehicle data shows higher fuel delivery problems in warmer temperatures.
  • June 2025: Ford investigators review supplier manufacturing records and confirm that all warranty claims came from vehicles built between July 2021 and July 2022. The supplier's process change from June 2021 is identified as the root cause.
  • June 30, 2025: Ford's Field Review Committee approves the recall of 850,318 vehicles.
  • July 7, 2025: Ford officially files the recall with NHTSA.
  • September 19, 2025: NHTSA closes its investigation (PE24019) because Ford has taken action. However, the agency states it will continue to monitor complaints for vehicles excluded from the recall.

6. How Does This Affect the Resale Value of Your F-150?

If you own a 2021 or 2022 Ford F-150 that is part of this recall, you may be wondering how it affects your truck's value. The short answer is: it depends on how the recall is handled.

  • If you keep the truck: Once the fix is applied, the recall should not significantly affect the vehicle's value. Recalls are common in the automotive industry, and a properly documented repair shows that the issue has been addressed. However, if you sell the truck before the fix is available, the buyer will be aware of the open recall, which could lower the price or make the sale harder to close.
  • If you try to trade in the truck: Dealers are aware of open recalls. They may offer a lower trade-in value because the vehicle still has a known safety defect. It is generally better to wait until the recall repair is complete before trading in the vehicle.
  • If you are buying a used 2021-2022 F-150: Always check the VIN on NHTSA's website before purchasing. If the vehicle has an open recall, ask the seller to have the recall work completed before you finalize the purchase. You can also negotiate a lower price to account for the inconvenience.

7. Consider a High-Quality Aftermarket Replacement: KEMSO Fuel Pumps

If you own a 2021 or 2022 Ford F-150 and want to take proactive steps to avoid the risk of fuel pump failure while waiting for the official Ford recall repair, or if you are looking for a reliable replacement fuel pump for any other vehicle in your garage, KEMSO is a brand you can trust. KEMSO is recognized as the number one aftermarket fuel pump supplier in the United States, offering high-performance, OEM replacement fuel pumps that are built to last.

Why choose KEMSO?

  • High Performance & OEM Replacement: Every KEMSO fuel pump is designed to meet or exceed original equipment manufacturer specifications. Whether you need a pump for a Ford F-150, a Kawasaki Jet Ski, a Subaru Impreza, or a Honda Civic, KEMSO has a precise fit that delivers reliable fuel delivery and consistent pressure.
  • Lifetime Warranty: KEMSO stands behind every product with a lifetime of confidence. All KEMSO fuel pumps are backed by a lifetime warranty, which means you never have to worry about buying another pump for your vehicle. If it ever fails, KEMSO will replace it at no cost.
  • Proven Reliability: With thousands of satisfied customers across the country, KEMSO fuel pumps are known for their durability, easy installation, and consistent performance. The brand serves a wide range of vehicles, from cars, trucks, and SUVs to motorcycles, ATVs, and personal watercraft.
  • Affordable Pricing: Despite the premium quality and lifetime warranty, KEMSO fuel pumps are priced competitively. Most models are available for under $80, making them an excellent value compared to dealer parts or other aftermarket brands.

Visit KEMSO today to find the perfect fuel pump for your Ford F-150 or any other vehicle. KEMSO offers a fast, easy-to-use online store, fast shipping, and a dedicated customer support team based in Houston, Texas. Check out their full product lineup at https://www.kemsoracing.com/ and see why KEMSO is the top choice for American drivers who demand quality and peace of mind.

8. What to Do If Your Fuel Pump Fails Before the Recall Fix Is Available

If your 2021 or 2022 Ford F-150 experiences a fuel pump failure before the official recall remedy is ready, you still have options. Here is a step-by-step guide:

Step 1: Contact your Ford dealer immediately. Explain that your truck is part of recall 25S75 and that you are experiencing symptoms of fuel pump failure. The dealer may be able to replace the pump under warranty, even though the official recall repair is not yet available. Some dealers have been proactive about addressing this issue on a case-by-case basis.

Step 2: Document everything. Keep records of any warning lights, performance issues, or stalling events. If you are able to safely pull over, take note of the conditions (fuel level, outside temperature, speed) when the problem occurred. This documentation will be helpful when you talk to the dealer or Ford customer service.

Step 3: Keep your tank full. As mentioned, the risk of fuel pump failure is higher when the fuel level is low. Make it a habit to fill up when the tank reaches half full. This simple precaution can significantly reduce the chances of a stall.

Step 4: Consider a temporary aftermarket replacement if you rely on your truck for work. If your F-150 is your primary vehicle and you cannot afford to wait for the dealership, you can purchase a high-quality aftermarket fuel pump like those from KEMSO (available at https://www.kemsoracing.com/). A KEMSO pump will get your truck back on the road safely, and you can keep it as a spare or sell it once the official Ford recall repair is performed. Given that KEMSO offers a lifetime warranty, this is a low-risk investment in your vehicle's reliability.

9. Frequently Asked Questions About the Ford F-150 Fuel Pump Recall

Q: Is the recall free?
A: Yes. All recall repairs performed by Ford or Lincoln dealers are free of charge to the vehicle owner. You will not be charged for the software update, pump replacement, or any related labor.

Q: My F-150 is a 2023 model. Is it affected?
A: No. The recall for the F-150 only covers the 2021 and 2022 model years. The 2023 F-150 is not included in recall 25S75. However, other 2023 models like the Bronco, Explorer, and Super Duty trucks are included.

Q: I have a 2021 F-150. Is it definitely affected?
A: Not necessarily. The recall only applies to vehicles built between July 1, 2021, and July 30, 2022. If your truck was built before July 1, 2021, it is not included. Check your VIN on the NHTSA website to be sure.

Q: Can I still drive my F-150 while waiting for the fix?
A: Yes, but you should be cautious. The risk of failure is relatively low (Ford estimates 10 percent of recalled vehicles have the defect), but it is real. Pay attention to the warning signs, avoid driving with a low fuel tank, and be especially careful in hot weather. If you experience any symptoms, have the vehicle checked by a dealer immediately.

Q: What if I already paid for a fuel pump replacement?
A: Contact Ford customer service at 1-866-436-7332. In some cases, Ford may reimburse you for the cost of the repair if you paid for it before the recall was announced. Keep all receipts and documentation.

Q: Will the recall fix affect my truck's performance?
A: The PCM software update should not negatively affect performance. It is designed to improve diagnostic capabilities and alert the driver to potential problems. For Super Duty models, the pump replacement will restore the vehicle to its original design specifications.

10. Final Thoughts: Stay Informed and Stay Safe

The Ford F-150 fuel pump recall is a serious issue, but it is also a manageable one. Ford has acknowledged the problem, and while the repair is taking longer than anyone would like, the company is working on a solution. In the meantime, your best defense is awareness. Know the warning signs, keep your fuel tank at least half full, and do not ignore a check engine light or a rough-running engine.

If you want to be proactive, consider visiting https://www.kemsoracing.com/ for a high-quality, lifetime-warranty fuel pump that can keep your F-150 running reliably. KEMSO is the number one aftermarket fuel pump brand in the U.S. for a reason—they build products that work, and they stand behind them.

Remember: the most important thing is to stay safe. If you ever feel that your truck is not performing correctly, do not take chances. Pull over, call for help, and get the vehicle checked out. Your safety, and the safety of everyone on the road with you, is worth more than any repair bill.


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