July 2026

Ford F-Series Fuel Pump Recall: What You Need to Know and How to Protect Your Truck

If you own a Ford F-Series truck, you need to know this right now: Ford has issued multiple fuel pump recalls affecting hundreds of thousands of F-150 and Super Duty trucks across multiple model years. These recalls involve two separate and distinct fuel pump failures—one affecting gasoline engines and another targeting diesel powerplants—and both can cause your engine to stall without warning, increasing the risk of a crash. The largest recall alone covers more than 850,000 vehicles, including 2021-2022 F-150s and 2021-2023 Super Duty models. If your truck is affected, you need to act quickly to check your VIN, understand which recall applies to your vehicle, and get the problem fixed before you end up stranded on the side of the road.

Two Separate Recalls, Two Different Problems

Many Ford owners are confused by the news, thinking there is just one fuel pump issue. In reality, Ford has announced two major recalls that target completely different fuel systems. Mixing them up could lead to wasted time, misdiagnosis, and continued risk.

Recall 1: Low-Pressure Fuel Pump Failure (NHTSA 25V-455 / Ford 25S75)

This is the largest recall, affecting approximately 850,000 vehicles. It involves the low-pressure fuel pump located inside the fuel tank. The problem stems from internal contamination in the jet pump and reduced internal clearances in the fuel delivery module. When the fuel level is low, especially in hot weather, the pump can overheat, create vapor lock, and fail completely. Drivers may experience engine misfiring, rough running, a check engine light, or a sudden loss of power before the pump gives out.

Vehicles affected by this recall include:

2021-2022 Ford F-150
2021-2023 Ford F-250, F-350, F-450, F-550 Super Duty
2021-2023 Ford Bronco, Explorer, Expedition
2021-2022 Ford Mustang
2021-2023 Lincoln Aviator and Navigator

Recall 2: High-Pressure Fuel Pump Failure (NHTSA 24V-957 / Ford 24S78)

This recall targets diesel-powered Super Duty trucks equipped with the 6.7L Power Stroke engine. The high-pressure fuel pump can fail when biodiesel deposits form on the pump drivetrain roller components. Over time, these deposits cause the pump to wear out, shed metal debris into the fuel system, and eventually fail completely. The result is a loss of drive power that can happen at any time.

Vehicles affected by this recall include:

2020-2022 Ford F-250, F-350, F-450, F-550 Super Duty
2021-2022 Ford F-600
2021-2022 Ford F-650 and F-750
Approximately 295,000 vehicles total

What Symptoms Should You Watch For?

Knowing the warning signs can help you avoid a dangerous stall situation. Ford and the National Highway Traffic Safety Administration have identified specific symptoms for each recall.

For the low-pressure fuel pump recall (gasoline engines):

Engine misfiring or running rough
Check engine light illumination
Reduced engine power before complete failure
Stalling occurs more frequently when fuel level is low (below one-third tank)
Problems are worse in hot weather or when fuel temperatures are high
Some drivers report the engine simply dies with no warning at all

For the high-pressure fuel pump recall (diesel engines):

Loss of engine power while driving
Engine may enter a derated or reduced-power mode
Complete engine stall in severe cases
Fuel system contamination from metal debris
Problems may develop gradually as biodiesel deposits accumulate

What Ford Is Doing About These Recalls

The response from Ford has been different for each recall, and the current status varies significantly.

For the low-pressure fuel pump recall (25S75): Ford has not yet developed a final repair. As of mid-2025, the company sent interim notification letters to owners, but the actual remedy is still under development. Affected unsold vehicles are under a stop-sale order, meaning dealers cannot sell them until a fix is available. This is frustrating for owners who are driving trucks that could stall at any moment.

For the high-pressure fuel pump recall (24S78): Ford has already released a fix. Dealers will update the Powertrain Control Module (PCM) software free of charge. This software update adjusts fuel delivery logic to reduce deposit formation on the pump components. For vehicles built after August 23, 2021, Ford has already installed an upgraded pump that is more resistant to biodiesel-related wear.

How to Check If Your Truck Is Affected

You do not need to wait for a letter from Ford. You can check your vehicle's status right now using your Vehicle Identification Number (VIN).

Step 1: Locate your VIN. It is on your registration, insurance card, or visible through the windshield on the driver's side dashboard.

Step 2: Go to the NHTSA website at nhtsa.gov/recalls. Enter your VIN and the system will show any open recalls for your vehicle.

Step 3: You can also call Ford customer service at 1-866-436-7332. Provide your VIN and they can tell you which recalls apply and what steps to take next.

Step 4: If your truck is affected, contact your local Ford dealer to schedule the repair. For the diesel recall, the PCM update is available now. For the gasoline recall, you will need to wait for Ford to announce the final repair.

What to Do If Your Truck Stalls While Driving

If your Ford F-Series experiences a fuel pump failure while you are on the road, your safety is the top priority. Here is what you should do:

1. Stay calm and keep control. If the engine dies, you will lose power steering and power brake assist. Grip the steering wheel firmly and steer to a safe location.

2. Turn on your hazard lights. This alerts other drivers that your vehicle is disabled.

3. Try to coast to a safe area. If you are on a highway, aim for the shoulder or an exit ramp. Avoid stopping in a travel lane if possible.

4. Call for roadside assistance. If you have Ford roadside assistance or a separate service, contact them for a tow to the nearest dealer.

5. Do not attempt to restart the engine repeatedly. This can cause further damage, especially in diesel trucks where a failed high-pressure pump can send metal debris throughout the fuel system.

Why These Recalls Are Different from Previous Ford Issues

Ford has had its share of recalls over the years, but these fuel pump problems are particularly concerning for several reasons.

First, the low-pressure fuel pump recall affects a massive number of vehicles and the fix is still not available. Owners are driving trucks that could stall at any moment, and Ford has not provided a timeline for when a permanent solution will be ready.

Second, the diesel high-pressure pump recall is a re-recall. Ford previously attempted to fix this problem under recall 24V-957, but the repair was not effective. Now the company is recalling the same vehicles again because the original fix did not work properly.

Third, both recalls involve components that are critical to vehicle operation. A fuel pump failure is not a minor inconvenience. It can leave you stranded in dangerous situations, including highway traffic, intersections, or remote areas.

Additional Ford Recalls You Should Know About

While the fuel pump recalls are the most urgent, Ford has announced several other recalls in recent months that may affect F-Series owners.

Transmission defect causing rollaway risk: In June 2026, Ford recalled 741,195 vehicles including 2021 F-150 pickups due to a transmission defect that can damage the parking system and cause the vehicle to roll away while parked.

Instrument cluster failure: In June 2026, Ford recalled 4,445 units of the 2017 F-150 due to a combination instrument panel failure in cold weather that can cause the transmission gear indicator and warning lights to fail.

Wheel trim detachment: Ford also recalled 36,046 Bronco vehicles because the wheel trim may come loose and fall off while driving.

These additional recalls show that Ford is facing widespread quality issues across multiple vehicle systems. If you own a Ford truck, it is worth checking your VIN regularly for new recalls.

How to Minimize Your Risk While Waiting for a Fix

If your truck is affected by the low-pressure fuel pump recall and Ford has not yet released a repair, there are steps you can take to reduce your chances of a stall.

Keep your fuel tank above half full. The recall documentation specifically states that failure is more likely when the fuel level is low. By keeping more fuel in the tank, you reduce the pump's workload and help with cooling.

Avoid driving in extreme heat if possible. High ambient temperatures combined with hot fuel increase the risk of vapor lock and pump failure.

Pay attention to warning signs. If you notice engine misfiring, rough idle, or a check engine light, do not ignore it. Pull over and have the truck inspected.

Plan your routes carefully. If you have a long commute or frequently drive in remote areas, consider alternative transportation until the fix is available.

The Long-Term Impact on Ford F-Series Owners

These recalls raise serious questions about the reliability of Ford's fuel systems. For owners who depend on their trucks for work, towing, or daily transportation, the uncertainty is frustrating.

The F-Series has been America's best-selling truck for decades, and these recalls could damage that reputation. Ford is facing scrutiny from NHTSA and consumer advocacy groups. The company has received multiple consumer complaints about fuel pump failures, and the number could grow as more vehicles age and accumulate miles.

For diesel owners, the high-pressure pump issue is particularly concerning because a failure can contaminate the entire fuel system, leading to expensive repairs that go far beyond just replacing the pump. Ford is covering the cost of the PCM software update, but if your pump has already failed before the recall was performed, you may need to fight for coverage of the full repair.

What About Aftermarket Solutions?

While Ford works on a permanent fix for the low-pressure fuel pump recall, many owners are looking for reliable aftermarket alternatives. The factory fuel delivery module has proven to be a weak point, and some owners do not want to wait for a solution that may take months or even years to develop.

If you are considering replacing your fuel pump with a high-quality aftermarket part, you need a product that meets or exceeds OEM specifications. A poorly made replacement can fail just as quickly as the factory part, leaving you with the same problem.

What to Do Next: A Step-by-Step Action Plan

Do not wait for your truck to leave you stranded. Follow this action plan today.

Step 1: Check your VIN on NHTSA.gov to see if your Ford F-Series is affected by any open recalls.

Step 2: If your truck is covered by the diesel high-pressure pump recall, contact your Ford dealer immediately to schedule the free PCM software update.

Step 3: If your truck is covered by the low-pressure fuel pump recall, keep your tank above half full and watch for symptoms. Contact Ford customer service to register your vehicle and ask about the status of the final repair.

Step 4: Consider upgrading to a KEMSO fuel pump for long-term peace of mind. Visit https://www.kemsoracing.com/ to explore your options and take advantage of the lifetime warranty.

Step 5: Stay informed. Check for new recalls periodically, as Ford continues to identify and address quality issues across its vehicle lineup.

Final Thoughts

The Ford F-Series fuel pump recalls are serious, and they affect a huge number of trucks on American roads. Whether you drive a gasoline F-150 or a diesel Super Duty, you need to understand the risks and take action to protect yourself and your passengers.

Ford is working on fixes, but the process has been slow, especially for the low-pressure pump recall where no final remedy exists yet. In the meantime, you have options. You can manage your driving habits to reduce risk, stay on top of recall notifications, and consider aftermarket solutions like KEMSO fuel pumps that offer superior performance and a lifetime warranty.

Your truck is a significant investment and a critical tool for work and daily life. Do not let a faulty fuel pump put you in danger. Check your VIN today, understand which recall applies to your vehicle, and make a plan to keep your Ford F-Series running safely and reliably.

For more information on high-quality fuel pump replacements, visit https://www.kemsoracing.com/ and see how KEMSO can help you get back on the road with confidence.

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