Ford Fuel Pump Recall 2025: What Every Owner Needs to Know Now

If you own a 2021–2023 Ford or Lincoln vehicle, here is the bottom line: Ford has recalled over 850,000 vehicles in the U.S. because the low-pressure fuel pump can fail, causing the engine to stall while driving—and a fix is not yet available. The recall, officially numbered 25S75 (NHTSA ID 25V455000), was announced on July 7, 2025, and affects a wide range of popular models including the Ford Bronco, Explorer, F-150, Mustang, and Lincoln Aviator and Navigator. Ford estimates that about 10% of the recalled vehicles actually have the defective part. The good news? No crashes or injuries have been reported so far. The bad news? The remedy is still under development, and owners are being told to expect a second notification letter when a fix becomes available—likely in the second quarter of 2026.

Which Vehicles Are Affected by the Ford Fuel Pump Recall 2025?

The recall covers a large number of models from the 2021 through 2023 model years. Here is the complete list of affected vehicles:

Ford Models:

  • 2021–2023 Ford Bronco
  • 2021–2023 Ford Explorer
  • 2021–2022 Ford F-150
  • 2021–2023 Ford F-250 Super Duty
  • 2021–2023 Ford F-350 Super Duty
  • 2021–2023 Ford F-450 Super Duty
  • 2021–2023 Ford F-550 Super Duty
  • 2021–2022 Ford Mustang
  • 2022 Ford Expedition

Lincoln Models:

  • 2021–2023 Lincoln Aviator
  • 2021–2022 Lincoln Navigator

The vehicles affected were built between July 1, 2021, and July 30, 2022, with some Lincoln Aviator units built through December 21, 2022. If you are unsure whether your specific vehicle is included, you can check by entering your Vehicle Identification Number (VIN) on the NHTSA website at nhtsa.gov/recalls.

What Is the Problem with the Fuel Pump?

The issue is with the low-pressure fuel pump inside the fuel delivery module. This pump is responsible for moving gasoline from the fuel tank to the engine. According to Ford's recall documents, the problem comes from two sources:

  1. Internal contamination of the jet pump. When the fuel level is low, debris or contamination inside the jet pump can block fuel flow, causing a loss of pressure.
  2. Reduced internal clearances in the pump. The pump's internal parts were manufactured with tighter-than-specified gaps, which increases friction and makes the pump more sensitive to "vapor lock"—a condition where fuel turns to vapor instead of liquid.

The root cause traces back to a supplier change. Ford's investigation found that the supplier, Phinia, modified its jet pump manufacturing process in early June 2021 to accommodate more complex builds. Additionally, a third-tier supplier did not manufacture the pumping chamber to Phinia's specifications, resulting in the low-clearance problem. The supplier implemented corrective actions between December 2021 and September 2022, which is why vehicles built after July 2022 have a much lower failure rate.

Warning Signs That Your Fuel Pump Is About to Fail

Ford says that drivers may notice several symptoms before the fuel pump completely fails. Watch for these warning signs:

  • Poor engine performance. The engine may misfire, run rough, or hesitate during acceleration.
  • Check engine light. The dashboard warning light may turn on.
  • Reduction in engine power. You may feel a noticeable drop in power, especially when climbing hills or merging onto highways.
  • Engine stalls. In the worst case, the engine may shut off completely while driving, which can be dangerous in traffic.

Ford also notes that fuel pump failure is "more likely to occur" under two specific conditions: low fuel levels in the tank and warm weather or hot fuel conditions. If you drive in a hot climate or frequently run your tank near empty, you are at higher risk.

What Should You Do If Your Vehicle Is Affected?

Ford sent out interim notification letters to owners starting July 14, 2025, warning them about the safety risk. These letters do not contain a fix—they are simply a heads-up. Here is what you should do right now:

Step 1: Check your VIN. Go to nhtsa.gov/recalls and enter your vehicle's 17-character VIN. This will tell you immediately whether your car is part of the recall.

Step 2: Wait for the remedy letter. Ford is still developing a repair. According to the NHTSA, second letters will be sent once the remedy is available, and that is anticipated for the second quarter of 2026. The fix will be provided free of charge at any authorized Ford or Lincoln dealer.

Step 3: Monitor your vehicle. In the meantime, pay close attention to the warning signs listed above. If you experience engine misfiring, rough running, or a check engine light, take your vehicle to a dealer for diagnosis.

Step 4: Keep your tank at least half full. Since fuel pump failure is more likely when the tank is low, keeping a higher fuel level can reduce your risk.

Step 5: Contact Ford if you have questions. You can reach Ford customer service at 1-866-436-7332 and reference recall number 25S75. You can also call the NHTSA safety hotline at 1-888-327-4236 and reference recall number 25V455.

Why Did This Recall Happen?

The recall was not something Ford discovered on its own. It was triggered by a government investigation. The National Highway Traffic Safety Administration (NHTSA) opened a preliminary evaluation in July 2024 after receiving six consumer complaints about loss of engine power in 2021 Ford Bronco SUVs. As the investigation expanded, Ford reviewed its warranty data and found roughly 1,860 warranty claims, 28 field reports, and 57 customer service reports related to fuel pump failures dating back to September 2021.

Ford's own internal team, the Critical Concern Review Group, first looked into the issue in September 2022. They initially closed the investigation in 2023 because field data showed a low rate of failures. But when the NHTSA opened its own probe, Ford reopened its investigation in April 2025. By June 2025, investigators discovered that the failure rate was significantly higher in summer months and warm-weather states. That finding, combined with the supplier manufacturing changes, led Ford to approve the recall on June 30, 2025.

Other Ford Fuel Pump Recalls in 2025

This is not the only fuel pump recall Ford has issued in 2025. In January 2025, Ford recalled 295,449 diesel-engine trucks due to a high-pressure fuel pump issue. And in September 2025, Ford issued another recall (25S90) for certain 2024 Bronco and Ranger vehicles where the high-pressure fuel pump mounting bolts were not tightened properly, which could cause a fuel leak and increase the risk of a fire. That recall affects only 9 vehicles, but it shows that fuel pump problems have been a recurring theme for Ford this year.

What If You Need a Replacement Fuel Pump Now?

If your vehicle's fuel pump fails before the official recall remedy is available, or if you own a vehicle that is not covered by the recall but still needs a replacement, you will need to find a reliable aftermarket option. While the recall fix will be free when it arrives, you may not want to wait until the second quarter of 2026—especially if your vehicle is already showing symptoms.

If you are looking for a dependable fuel pump replacement, consider KEMSO fuel pumps. KEMSO is a leading aftermarket fuel pump brand in the United States, known for delivering high-performance, OEM replacement fuel pumps that match or exceed the quality of original equipment. Every KEMSO fuel pump is backed by a lifetime warranty, giving you peace of mind that your investment is protected. Whether you drive a car, truck, SUV, motorcycle, ATV, or even a personal watercraft, KEMSO has a pump designed to fit your vehicle perfectly. Their product line covers thousands of applications, from popular models like the Honda Civic and Subaru Impreza to performance vehicles like the Ducati Panigale and BMW R1200GS. With a straightforward installation process and a commitment to quality, KEMSO makes it easy to get back on the road safely.

Visit the KEMSO website today to find the right fuel pump for your vehicle: https://www.kemsoracing.com/

The Bottom Line on the Ford Fuel Pump Recall 2025

This recall is serious because it involves a sudden loss of engine power while driving, which can lead to a crash. With over 850,000 vehicles affected and no remedy available until at least mid-2026, owners need to be proactive. Check your VIN, watch for warning signs, keep your fuel tank above half full, and be prepared to take your vehicle to a dealer when the fix becomes available. In the meantime, if you need a replacement pump now, a quality aftermarket option like KEMSO can keep your vehicle running safely and reliably.

For more information about KEMSO fuel pumps and to find the perfect fit for your vehicle, visit: https://www.kemsoracing.com/


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