Ford Fuel Pump Recall Models: What You Need to Know in 2026

If you own a Ford or Lincoln vehicle from the 2020–2023 model years, there is a significant chance your vehicle is affected by one of several fuel pump recalls. The core issue is that the low-pressure or high-pressure fuel pump can fail, leading to engine stalling, loss of power while driving, and an increased risk of a crash. Ford has issued multiple recalls affecting over 1.2 million vehicles in the U.S. and Canada combined. The most important takeaway is this: if your vehicle is on the affected list, you should contact a Ford dealer immediately to schedule a free repair, and until then, avoid driving with a low fuel tank in hot weather.

Which Ford and Lincoln Models Are Recalled?

The recalls are not limited to a single model. Ford has identified a wide range of vehicles that share the same faulty fuel pump design or manufacturing defect. Below is the complete list of affected models, organized by recall campaign.

Recall 25S75 / 25V-455: Low-Pressure Fuel Pump Failure (July 2025)

This is the largest recall, covering more than 850,000 vehicles in the U.S. and 107,534 in Canada . The low-pressure fuel pump inside the fuel tank may fail due to internal contamination and reduced internal clearances.

Affected Models:

  • Ford Bronco: 2021–2023
  • Ford Expedition: 2022
  • Ford Explorer: 2021–2023
  • Ford F-150: 2021–2022
  • Ford F-250 Super Duty: 2021–2023
  • Ford F-350 Super Duty: 2021–2023
  • Ford F-450 Super Duty: 2021–2023
  • Ford F-550 Super Duty: 2021–2023
  • Ford Mustang: 2021–2022
  • Ford Police Interceptor Utility (Explorer): 2021–2022
  • Lincoln Aviator: 2021–2023
  • Lincoln Navigator: 2021–2022

Recall 24S78 / 24V-957: High-Pressure Fuel Pump Failure (Diesel Engines, January 2025)

This recall affects diesel-powered Super Duty trucks. Biodiesel deposits can form on the high-pressure fuel pump roller components, leading to pump failure . Approximately 295,449 vehicles were affected in the U.S.

Affected Models:

  • Ford F-250 Super Duty: 2020–2022
  • Ford F-350 Super Duty: 2020–2022
  • Ford F-450 Super Duty: 2020–2022
  • Ford F-550 Super Duty: 2020–2022
  • Ford F-600 Super Duty: 2020–2022
  • Ford F-650: 2021–2022
  • Ford F-750: 2021–2022

Recall 26S17 / 26V-158: Incorrect Repair Follow-Up (March 2026)

Ford discovered that some vehicles previously repaired under recall 24V-957 may have received an incorrect fix, leaving them still vulnerable to high-pressure fuel pump failure . This recall affects 7,105 vehicles.

Affected Models:

  • Ford F-250 Super Duty: 2020–2022
  • Ford F-350 Super Duty: 2020–2022
  • Ford F-450 Super Duty: 2020–2022
  • Ford F-550 Super Duty: 2020–2022
  • Ford F-600: 2021–2022
  • Ford F-750: 2022

Recall 25S90 / 25V-597: High-Pressure Fuel Pump Mounting Bolts (September 2025)

A very small number of 2024 Ford Bronco and Ranger vehicles were recalled because the high-pressure fuel pump mounting bolts were improperly torqued at the factory, risking fuel leaks and fire . Only 9 vehicles were affected in the U.S.

Affected Models:

  • Ford Bronco: 2024
  • Ford Ranger: 2024

What Causes the Fuel Pump to Fail?

Understanding the root cause helps you recognize the symptoms early. The recalls point to three distinct failure mechanisms.

1. Low-Pressure Fuel Pump: Internal Contamination and Reduced Clearances

The low-pressure pump sits inside the fuel tank. The problem started in July 2021 when the supplier changed the jet pump manufacturing process. This change reduced the internal clearance inside the pump, making it more prone to friction and heat buildup. Additionally, contaminants inside the jet pump can cause fuel blockages, especially when the fuel level is low . The pump becomes more sensitive to hot fuel and warm weather conditions.

2. High-Pressure Fuel Pump: Biodiesel Deposits

For diesel engines, the issue is different. Biodiesel fuel can leave deposits on the pump's drivetrain roller components. Over time, these deposits build up and cause the pump to seize or fail . This is a common problem with modern diesel injection systems that operate at extremely high pressures.

3. High-Pressure Fuel Pump Mounting Bolts: Human Error

A small number of 2024 Bronco and Ranger vehicles were damaged by a repair bay operator who used an impact gun instead of a torque wrench to tighten the high-pressure fuel pump mounting bolts . This over-torquing caused the bolts to weaken and eventually break.

What Are the Symptoms of a Failing Fuel Pump?

Ford and NHTSA documents list several warning signs you should watch for. If you notice any of these, do not ignore them.

  • Check Engine Light: The most common early warning. The vehicle's computer detects low fuel pressure or a lean fuel mixture.
  • Engine Misfiring or Running Rough: The engine may hesitate, stumble, or feel like it is losing power during acceleration.
  • Hard Starting or No Start: The engine may crank but take longer than usual to start, or may not start at all.
  • Sudden Loss of Engine Power While Driving: This is the most dangerous symptom. The engine can stall without warning, especially in low fuel conditions or during hot weather .
  • Rattling Noise: In the case of the mounting bolt recall, owners may hear a rattling noise from the pump hitting the crash bracket .
  • Slow Oil Leak (for diesel engines): Visible oil leaking underneath a stationary vehicle can indicate a failing high-pressure fuel pump.

What Should You Do If Your Vehicle Is Affected?

The corrective action depends on which recall applies to your vehicle. Here is the step-by-step process.

Step 1: Check Your Vehicle Identification Number (VIN)

You can check if your specific vehicle is affected by using the NHTSA recall lookup tool at nhtsa.gov/recalls or by calling Ford customer service at 1-866-436-7332. You will need your 17-character VIN, which is located on the driver's side dashboard near the windshield.

Step 2: Schedule a Free Repair at a Dealership

For the low-pressure fuel pump recall (25S75), Ford will update the powertrain control module (PCM) software. For Super Duty models, the dealer will replace the fuel pump altogether . For the high-pressure diesel pump recall (24V-957), the fix is a PCM software update. The repair is always free of charge.

Step 3: Follow Interim Driving Precautions

Until your vehicle is repaired, Ford recommends you avoid driving with a low fuel tank. Keep the fuel level above one-quarter of a tank. Also, be cautious in hot weather, as the pump is more likely to fail in hot fuel conditions .

Why You Should Choose a Reliable Replacement Fuel Pump

If you are not covered by the recall but your vehicle is showing symptoms of a failing fuel pump, or if you need a replacement for an older model, choosing the right part is critical. Installing a low-quality aftermarket pump can lead to premature failure, leave you stranded, and potentially damage other fuel system components.

We recommend the KEMSO brand of fuel pumps. KEMSO fuel pumps are designed as high-performance, direct OEM replacement units. They are built to meet or exceed the original factory specifications, ensuring a perfect fit and reliable operation. Every KEMSO fuel pump comes with a lifetime warranty, giving you peace of mind that your investment is protected. Whether you drive a 2003 Ford Expedition, a 2008 F-150, or a 2013 Ford Explorer, KEMSO offers a complete lineup of fuel pump modules and control modules that deliver long-lasting performance.

Visit KEMSO's website to find the right fuel pump for your vehicle: https://www.kemsoracing.com/

Summary of Key Facts

  • Total affected vehicles: Over 1.2 million in the U.S. and Canada across multiple recalls.
  • Most common fix: Software update for the Powertrain Control Module (PCM) or fuel pump replacement.
  • Most dangerous symptom: Sudden engine stall while driving at highway speeds.
  • Cost to owner: Zero. All the recalls described are safety recalls and are repaired free of charge.
  • Contact: Ford Motor Company at 1-866-436-7332 or NHTSA Safety Hotline at 1-888-327-4236.

The Ford fuel pump recall situation is ongoing. The automaker has issued more than 89 recalls in 2025 alone, affecting more than 5 million vehicles . Staying informed is the best way to protect yourself and your family. If you own any of the affected models, check your VIN today and schedule your repair as soon as possible. And if you need a reliable replacement part, remember that KEMSO offers a high-quality, lifetime-warrantied solution. Visit https://www.kemsoracing.com/ for more details.


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