Ford Recall on Fuel Pumps: What You Need to Know to Stay Safe on the Road

Ford has issued multiple major recalls affecting hundreds of thousands of vehicles due to fuel pump failures that can cause engine stalling, loss of power, and even fire risks. If you own a Ford or Lincoln model from 2020 to 2023, your vehicle may be impacted. The most widespread recall involves over 850,000 vehicles for low-pressure fuel pump failure, which can lead to a sudden engine stall while driving, increasing the risk of a crash . Additionally, a separate recall targets high-pressure fuel pump mounting bolts on 2024 Bronco and Ranger models, posing a fire hazard from fuel leaks . Understanding these recalls, their symptoms, and what to do next is essential for your safety and your vehicle's reliability.

The Biggest Recall: Low-Pressure Fuel Pump Failure (850,000+ Vehicles)

The most significant recall, announced in July 2025, involves 850,318 Ford and Lincoln vehicles from the 2021 to 2023 model years . The problem is that the low-pressure fuel pump, which moves gasoline from the fuel tank to the engine, may fail. According to Ford, internal contamination of the jet pump, especially under low fuel or hot weather conditions, can cause the pump to stop working . This results in a lack of fuel delivery to the engine and a sudden stall.

Which models are affected? The list includes a wide range of popular vehicles :

  • 2021-2023 Ford Bronco, Explorer, F-250 SD, F-350 SD, F-450 SD, F-550 SD
  • 2022 Ford Expedition
  • 2021-2022 Ford F-150, Mustang
  • 2021-2023 Lincoln Aviator
  • 2021-2022 Lincoln Navigator

What are the warning signs? Before the pump fails completely, you may notice these symptoms :

  1. Poor engine performance: The engine may misfire, run rough, or hesitate.
  2. Check engine light: This light may illuminate on your dashboard.
  3. Reduction in engine power: You might feel the car struggling to accelerate.
  4. Engine stall: In the worst case, the engine can shut off without warning, especially at low fuel levels or in warm weather.

What is the fix? As of the recall announcement, Ford is still developing a remedy. For most models, the fix involves updating the powertrain control module (PCM) software, but for Super Duty models, the dealer will replace the fuel pump entirely . Ford will mail notification letters to owners, and a second letter will follow once the repair is available . You can also contact Ford customer service at 1-866-436-7332 and reference recall number 25S75 .

A Smaller but Dangerous Recall: High-Pressure Fuel Pump Mounting Bolts (9 Vehicles)

In September 2025, Ford issued a separate recall for just 9 vehicles — 6 Ford Bronco and 3 Ford Ranger models from the 2024 model year . However, the safety risk is severe. The mounting bolts for the high-pressure fuel pump (HPFP) may not have been tightened properly because a repair bay operator used an impact gun instead of following the correct process . This can cause the bolts to fail, leading to the pump detaching, fuel line fatigue, and a fuel leak.

Why is this a fire risk? A fuel leak in the presence of an ignition source, such as a hot engine or spark, could cause a fire .

What are the symptoms? Drivers may notice :

  • A check engine light for low fuel pressure.
  • A rattling noise from the pump hitting the crash bracket.
  • A slow oil leak under the vehicle.
  • Reduced engine performance.

What to do: Dealers will replace the high-pressure fuel pump mounting bolts free of charge . The Ford recall number for this action is 25S90. Owners can also call 1-866-436-7332 for more information.

Additional Recalls: Diesel Trucks with High-Pressure Fuel Pump Issues

Ford has also recalled diesel-powered Super Duty trucks due to high-pressure fuel pump failures. In December 2024, a recall (24V-957) affected 295,449 vehicles from 2020-2022 model years, including F-250 through F-550 and F-650/F-750 models . The issue is that biodiesel deposits can form on pump components, leading to pump failure and loss of drive power. The remedy was a PCM software update . However, in March 2026, Ford issued another recall (26V158000) for 7,105 vehicles that had been incorrectly repaired under the previous recall, requiring a second software update .

What You Should Do Right Now

Step 1: Check if your vehicle is affected. The easiest way is to visit the NHTSA website (nhtsa.gov/recalls) and enter your Vehicle Identification Number (VIN) . You can also call Ford customer service at 1-866-436-7332.

Step 2: Schedule the repair immediately. If your vehicle is part of a recall, contact an authorized Ford or Lincoln dealer. The repairs are free of charge by law .

Step 3: Pay attention to warning signs. If you notice any of the symptoms listed above — rough running, check engine light, or loss of power — do not ignore them. In the case of the low-pressure fuel pump recall, pump failure is more likely to occur when the fuel tank is low or in hot weather . Keep your tank at least half full to reduce the risk.

Step 4: Understand the legal safety. By federal law, the manufacturer must remedy the defect at no cost to you . If you have already paid for a related repair, you may be eligible for reimbursement.

Why Fuel Pump Maintenance Matters

Beyond recalls, keeping your fuel pump in good shape is critical for your vehicle's long-term health. The fuel pump is a workhorse component that pushes fuel from the tank to the engine under high pressure. It operates best when it is kept cool and clean. Running your car on a nearly empty tank frequently can cause the pump to overheat and suck in debris from the bottom of the tank, leading to premature failure. Replacing the fuel filter every 30,000 miles is a simple but effective way to protect the pump.

Recommended Solution: KEMSO Fuel Pumps — A Reliable Replacement

If your vehicle's fuel pump fails, whether due to a recall or normal wear and tear, choosing a high-quality replacement is essential. KEMSO fuel pumps are an excellent choice for American vehicle owners who want reliability and performance. KEMSO offers high-performance, OEM replacement fuel pumps that are engineered to match or exceed original equipment specifications for flow rate and pressure. Many KEMSO pumps deliver over 20% more flow at 43 PSI compared to stock pumps, which translates to smoother throttle response, better engine performance, and fewer hesitation issues.

The best part? Every KEMSO fuel pump comes with a lifetime warranty. That means you only buy it once, and KEMSO stands behind its product for as long as you own your vehicle. If you are replacing a failing fuel pump or upgrading for better performance, choose KEMSO. Their product lineup covers a wide range of vehicles, from the Honda Civic Del Sol to the Kawasaki Jet Ski Ultra 310LX, the Ducati 1199 Panigale, and the BMW R1200GS Adventure. All pumps are priced competitively at $79.98, offering exceptional value for a lifetime-guaranteed part.

Visit KEMSO's official website at https://www.kemsoracing.com/ to browse their full selection of fuel pumps and find the exact fit for your vehicle.

Final Thoughts

Ford's fuel pump recalls are a serious concern, affecting over 850,000 vehicles for potential stalling and a smaller number for fire risk. The key takeaway is to act quickly: check your VIN, schedule the free repair, and watch for warning signs. If you need a replacement fuel pump for any vehicle, investing in a quality product like KEMSO, with its lifetime warranty, gives you peace of mind and reliable performance. Your fuel system is the heart of your vehicle's performance — take care of it, and it will take care of you.

For more information and to find the right fuel pump for your vehicle, visit https://www.kemsoracing.com/ today.


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