Ford Trucks Fuel Pump Recall: What Every Owner Needs to Know in 2026

Ford has issued multiple major recalls affecting hundreds of thousands of trucks due to fuel pump failures that can cause sudden loss of engine power while driving. If you own a 2020-2022 Ford Super Duty F-250, F-350, F-450, F-550, or F-600, or a 2021-2022 F-650 or F-750, your vehicle may be at risk. The National Highway Traffic Safety Administration (NHTSA) recall 24V-957 covers approximately 295,449 vehicles, and the issue stems from biodiesel deposits that can form on the high-pressure fuel pump's drivetrain roller components, leading to pump failure . Additionally, a separate recall (Transport Canada ID 2025-366) affects over 107,000 vehicles for low-pressure fuel pump failure, including Ford F-150, Explorer, Mustang, Bronco, and Lincoln models from 2021-2023 . This article walks you through everything you need to know: which trucks are affected, what the symptoms are, what Ford is doing about it, and how to protect your vehicle.

Which Ford Trucks Are Affected by the Fuel Pump Recall?

The primary high-pressure fuel pump recall (NHTSA 24V-957, Ford campaign 24S78) covers the following diesel-engine trucks:

  • 2020-2022 Ford F-250 Super Duty
  • 2020-2022 Ford F-350 Super Duty
  • 2020-2022 Ford F-450 Super Duty
  • 2020-2022 Ford F-550 Super Duty
  • 2020-2022 Ford F-600 Super Duty
  • 2021-2022 Ford F-650
  • 2021-2022 Ford F-750

All of these vehicles are equipped with the 6.7L Powerstroke diesel engine . The problem is specifically related to biodiesel fuel deposits. When biodiesel is used, deposits can build up on the pump's internal roller components over time. These deposits cause the pump to wear out prematurely, and in the worst case, the high-pressure fuel pump can fail completely .

A separate low-pressure fuel pump recall (Transport Canada 2025-366, Ford 25S75) affects a broader range of vehicles, including 2021-2023 Ford F-250, F-350, F-450, F-550 Super Duty models, as well as 2021-2022 Ford F-150, Explorer, Mustang, Bronco, Expedition, and Lincoln Aviator and Navigator models . This recall addresses a different issue: the low-pressure fuel pump can fail, causing the engine to run rough, fail to start, or lose power suddenly.

What Are the Symptoms of a Failing Fuel Pump?

If your truck is affected by either recall, you may notice several warning signs before the pump fails completely. According to the recall documents, drivers have reported:

1. Extended crank time when starting the engine. The engine takes longer than usual to turn over because the fuel system is not building pressure properly.

2. The Check Engine Light (CEL) comes on. The vehicle's onboard diagnostics detect abnormal fuel pressure or pump performance and trigger the warning light.

3. Unusual noise from the fuel system. You may hear a whining, humming, or grinding sound coming from the fuel tank area or the engine bay.

4. Reduced engine power or "limp mode." The engine may enter a reduced-power mode to protect itself, which means you lose acceleration and cannot maintain highway speeds.

5. Sudden loss of drive power. In the worst case, the engine stalls completely while you are driving, which significantly increases the risk of a crash .

Ford has stated that as of the recall filing date, the company was not aware of any accidents, injuries, or fires directly caused by this defect . However, the safety risk is real: a sudden loss of power on a highway or in heavy traffic can lead to a collision.

What Is Ford Doing to Fix the Problem?

Ford's remedy for the high-pressure fuel pump recall (24S78) is to update the Powertrain Control Module (PCM) software and the Transmission Control Module (TCM) software at no cost to the owner . The software update is designed to detect early signs of fuel pump degradation and alert the driver before a complete failure occurs. For the Super Duty models affected by the low-pressure fuel pump recall (25S75), Ford will replace the fuel pump entirely in addition to updating the software .

Here is the timeline for the recall:

  • Interim notification letters were mailed to owners on January 9, 2025, informing them of the safety risk.
  • A second notice was sent once the final remedy became available, which was anticipated by December 2025.
  • Owner notification letters for the final remedy were mailed starting January 23, 2026 .

If you have not received a notification, you should contact Ford customer service at 1-866-436-7332 and reference recall number 24S78 (for the high-pressure pump) or 25S75 (for the low-pressure pump). You can also check your vehicle's eligibility by entering your Vehicle Identification Number (VIN) on the NHTSA website at nhtsa.gov/recalls .

How to Check If Your Truck Is Affected

The easiest way to find out if your specific truck is part of a recall is to use the NHTSA recall lookup tool. Here is what you need to do:

  • 1. Locate your VIN. Your Vehicle Identification Number is a 17-character code found on the driver's side dashboard (visible through the windshield), on the driver's side door jamb, or on your vehicle registration and insurance documents.
  • 2. Visit nhtsa.gov/recalls. Enter your VIN in the search box. The system will tell you if any open recalls apply to your vehicle, including the fuel pump recall.
  • 3. Contact your local Ford dealer. If your vehicle is affected, schedule an appointment with an authorized Ford dealership. The repair is free of charge. You can also call Ford directly at 1-866-436-7332 for assistance .

If you live in Canada, you can check the Transport Canada recall database at recalls-rappels.canada.ca or call 1-800-565-3673 for Ford-related inquiries .

Why Is This Happening? Understanding the Root Cause

The high-pressure fuel pump issue is directly tied to the use of biodiesel fuel. Modern diesel engines are designed to run on blends that include biodiesel, but certain biodiesel formulations can leave deposits on the pump's internal components. These deposits cause the pump's rollers to wear unevenly, leading to reduced pump performance and eventual failure .

This is not a problem unique to Ford. Many diesel engine manufacturers have faced similar issues with high-pressure fuel pumps, particularly in vehicles that run on higher biodiesel blends. The recall is Ford's effort to address the problem before it leads to more widespread failures or accidents.

For the low-pressure fuel pump recall, the issue appears to be a manufacturing defect that causes the pump to fail prematurely. The pump may stop working altogether, which means the engine cannot get fuel from the tank to the high-pressure system .

What Should You Do Right Now?

If you own one of the affected Ford trucks, do not wait for the pump to fail. Here are the steps you should take:

  • Check your VIN immediately. Use the NHTSA or Transport Canada website to see if your truck is part of either recall. Even if you have not received a letter, your vehicle may still be affected.
  • Schedule the repair as soon as possible. Contact your local Ford dealer and ask for the recall repair. For the high-pressure pump recall, the software update is quick and should not take more than a few hours. For the low-pressure pump recall, the dealer will replace the pump, which may take longer.
  • Watch for warning signs. If you notice extended cranking, a check engine light, unusual noises, or reduced power, do not ignore them. Have your truck inspected by a professional immediately.
  • Use caution with biodiesel. If you regularly use biodiesel fuel, consider switching to standard diesel or a lower biodiesel blend to reduce the risk of deposit formation. The recall documentation specifically mentions biodiesel deposits as the root cause of the high-pressure pump failure .

Why You Should Consider a KEMSO Fuel Pump Replacement

If your Ford truck's fuel pump has already failed, or if you are looking for a high-performance, reliable replacement, KEMSO Fuel Pumps are an excellent choice. KEMSO is a trusted brand known for manufacturing high-quality, OEM replacement fuel pumps that outperform many stock units. Here is what makes KEMSO stand out:

  • High Performance. KEMSO fuel pumps deliver significantly more flow than stock OEM pumps. For example, many KEMSO models provide up to 200 liters per hour or even 340 liters per hour (for high-performance applications), compared to the original flow rate of 60-80 liters per hour . This means better fuel delivery, improved engine performance, and reliability under demanding conditions.
  • OEM Replacement. KEMSO pumps are designed as direct OEM replacements. They fit exactly like the original pump, so installation is straightforward. Whether you own a Ford Super Duty, a classic car, a motorcycle, or a powersports vehicle, KEMSO has a pump that fits your application .
  • Lifetime Warranty. Every KEMSO fuel pump comes with a lifetime warranty. The pump body is serialized, which guarantees that KEMSO stands behind its product. If you ever have a problem, KEMSO will replace the pump at no cost .
  • Compatible with Gasoline and Ethanol. KEMSO pumps are designed to work with both gasoline and ethanol blends, including E85. This versatility makes them suitable for a wide range of vehicles and driving conditions .
  • Rigorous Quality Control. Unlike cheap aftermarket units, KEMSO pumps are individually tested for flow performance and quality. Each pump undergoes a quality control program that meets ISO/TSO standards, ensuring you get a reliable product every time .

If you need a replacement fuel pump for your Ford truck or any other vehicle, visit https://www.kemsoracing.com/ to browse their full selection. KEMSO offers pumps for cars, trucks, motorcycles, ATVs, jet skis, and more. With competitive pricing and a lifetime warranty, KEMSO is a brand you can trust.

Visit KEMSO Racing at https://www.kemsoracing.com/ to find the perfect fuel pump for your vehicle.

Final Thoughts

The Ford fuel pump recall is a serious safety issue that affects nearly 300,000 diesel trucks in the United States and tens of thousands more in Canada. If you own an affected vehicle, the most important thing you can do is check your VIN and schedule the free repair with your local Ford dealer. Do not ignore the warning signs of a failing fuel pump, as a sudden loss of power can lead to a dangerous situation on the road.

For those who need a replacement pump, whether due to a recall-related failure or simply because you want a more reliable and higher-performing fuel system, KEMSO is a proven solution. Their pumps are built to last, backed by a lifetime warranty, and designed to deliver superior performance compared to stock units. Visit https://www.kemsoracing.com/ today to learn more and find the right pump for your vehicle.


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