1994 Toyota Camry Fuel Pump Relay Location: Your Ultimate Finder's Guide
Finding the fuel pump relay in a 1994 Toyota Camry is straightforward: it's located in the main under-hood relay/fuse box, specifically in position number 1. You must remove the plastic cover to see the relays, and you'll likely need to remove the car battery to access it comfortably.
Searching for the fuel pump relay location is often the first step when diagnosing a potential fuel delivery problem. This guide cuts through the confusion and tells you exactly where to look. We'll not only pinpoint the relay but also show you how to identify it correctly, test it, and understand its role in your Camry's fuel system.
The Central Location: Under-Hood Relay/Fuse Box
- Where Exactly: Open your Camry's hood. Locate the large, rectangular, black plastic box positioned on the driver's side, near the rear of the engine compartment. It's mounted against the firewall, right behind the brake fluid reservoir. This is the primary fuse and relay box.
- Access Challenge: Accessing the relays inside this box isn't always instant. The battery sits directly in front of it, obstructing access to the cover clips and screws. For most people, removing the battery is necessary to safely lift off the box cover and reach the relays without straining or damaging wiring. Disconnect the negative battery terminal first for safety. Ensure the battery is secured elsewhere and terminals cannot touch metal.
- Inside the Box: Once the cover is lifted off, you'll see numerous fuses and several cube-shaped relays arranged in two rows. Unlike the fuses, which plug directly into sockets, the relays are larger components with flat multi-pronged bases pushed into sockets.
-
Pinpointing Position 1: Toyota clearly labels the relay sockets. Focus on the row of relay sockets closest to the driver's side fender. Position number 1 (often marked as
R/B No. 1
or just1
) is the socket we need. It is typically the first socket in the front row, closest to the car's front grille (on the side facing the radiator). This position holds the Fuel Pump Relay. -
Visual Confirmation: On the underside of the plastic cover you just removed, there should be a detailed diagram molded into the plastic. This legend identifies the fuse amperages and relay positions. Look for "Fuel Pump" or "Fuel Pump Relay" explicitly listed for position number 1. Compare the relay you see in position 1 to others in the box. It's generally a standard Toyota black cube relay (often labeled
90987-XXXXX
with a Toyota part number on its top). If a previous owner replaced it, it might look slightly different.
Understanding the Fuel Pump Relay's Function
Knowing why we need this relay helps with diagnosis. The fuel pump relay is an electronically controlled switch. Your Camry's fuel pump needs significant electrical current to operate. Running all that current directly through the ignition switch and the Engine Control Unit (ECU) would be inefficient and risky. Instead:
- Trigger Signal: When you turn the key to the "ON" position, the ECU receives a signal and sends a low-current signal to the fuel pump relay coil.
- Relay Activation: This low-current signal energizes the coil inside the relay, creating a magnetic field.
- Power Switch: The magnetic field pulls internal contacts together. This closes the high-current circuit inside the relay, connecting the battery power (via the fuse) directly to the fuel pump motor.
- Pump Operation: With battery power flowing directly to it, the fuel pump inside the gas tank spins, building pressure in the fuel lines ready for engine start.
- Safety Timing: The ECU only powers the relay for a few seconds initially if the engine isn't cranked, then continuously once the engine starts, based on signals from the crankshaft position sensor.
Symptoms Pointing to a Possible Fuel Pump Relay Failure
The fuel pump relay is a critical component, and its failure mimics a fuel pump failure. Common signs include:
- Crank-No-Start: The engine cranks normally (you hear the starter motor turning the engine over) but the engine does not start or even attempt to fire. You won't hear the brief whirring sound from the rear of the car (the fuel pump priming) when the key is turned to "ON" before cranking.
- Stalling: The engine suddenly dies while driving, as if the key was turned off. It may or may not restart immediately, or only after cooling down. Intermittent relay failure causes this.
- Intermittent Starting Issues: The car sometimes starts perfectly, and other times experiences crank-no-start episodes. Difficulty starting only when the engine is hot is also a classic relay symptom (heat affects electrical components).
- No Fuel Pump Sound: The most immediate check. With the key in the "ON" position (engine not running), listen carefully near the rear of the car or open the gas cap (have a helper turn the key if needed). You should hear the pump whir for 1-3 seconds. Consistent silence points towards a relay, fuse, pump, or wiring issue.
How to Test the Fuel Pump Relay (Swap Method)
Testing a relay is easier than testing the pump. Hereβs a safe and practical method:
- Identify Known Good Relay: Locate a relay in the same under-hood box with an identical part number to the one in position 1 (the fuel pump relay). A common one to use is the Horn Relay or the Starter Relay, but VERIFY THE PART NUMBER MATCHES FIRST. Toyota often uses identical relays for different circuits.
- Pull Relays: Gently pull both relays straight up and out of their sockets.
- Swap Locations: Place the relay you suspect is bad (from fuel pump position) into the socket of the known good circuit (e.g., Horn position). Place the known good relay into the fuel pump socket (position 1).
-
Test Function:
- Test the Suspect Relay: Turn the key to "ON" and press the horn. If the horn now doesn't work, it strongly suggests the original relay is faulty.
- Test the New "Fuel Pump" Relay: Try starting the car. If the car now starts normally and you can hear the pump run, it confirms the original relay was the problem. Listen for the pump prime sound again.
- Reconnect and Verify: Once testing is complete, swap the relays back to their original positions.
How to Test the Fuel Pump Relay (Electrical Method - Use Caution)
For a more definitive electrical test, you need a multimeter:
- Pull the Relay: Remove it from socket position 1.
-
Identify Terminals: Look at the bottom of the relay. It has multiple prongs. Identify the terminals using the socket diagram under the cover or a standard Toyota relay terminal map (common for 5-pin relays):
-
Coil Control Side: Two smaller terminals: One gets power from the ECU when it activates the relay (
ECU Control / 85
). The other is typically a ground (Ground / 86
). -
Switch Side: Three larger terminals: One gets constant battery power (
Battery Power / 30
). One sends power out to the fuel pump (Output to Fuel Pump / 87
). The remaining terminal is usually unused (87a
- sometimes labeledNC
for Normally Closed, but often absent).
-
Coil Control Side: Two smaller terminals: One gets power from the ECU when it activates the relay (
-
Test Coil Resistance:
- Set multimeter to Ohms (Ξ©).
- Touch probes to the two coil terminals (
85
&86
). - A good relay coil typically shows 50-120 Ohms resistance. Infinite resistance (O.L.) means an open coil (bad). Zero or very low resistance indicates a shorted coil (bad).
-
Test Switch Continuity:
- Set multimeter to Continuity (beep mode) or Ohms.
-
Normal State (Relay Off): Test between terminal
30
(battery power) and terminal87
(output). There should be NO continuity (open circuit). Test terminal30
to87a
(if present): There might be continuity only if it's a changeover relay (less common for fuel pump). For fuel pump, focus on30
and87
. -
Activated State (Relay On): Apply 12 volts DC to the coil terminals (
85
positive,86
ground). You can use jumper wires connected to a known good 12V source like a motorcycle battery or a 9V battery (won't fully "click" but might show continuity change). Listen for an audible click. Test between30
and87
again. When activated, there SHOULD be continuity (closed circuit).
-
Socket Power/Ground Test (Advanced): If relay tests good, probe the socket with the key "ON" to verify control signal from ECU (brief power at
85
when key turned on) and constant battery power at30
(fuse protected). Test ground at86
. Extreme caution needed around exposed terminals with live circuits.
Important Considerations and Potential Confusion
-
Relay Numbering: Always verify the position using the number molded into the plastic socket (
1
) and match it to the legend on the cover. Never rely solely on descriptions like "bottom left" as box layouts can vary slightly. - Fuse First!: Before condemning the relay, ALWAYS check the fuel pump fuse. It's also located in the main under-hood box. Consult the cover diagram; it's likely labeled "EFI" or "Fuel" (AM2 fuse on some Camrys is also critical). A blown fuse is simpler and cheaper than a relay. Check EFI system fuse condition.
- Failed Pump Mimics Failed Relay: A completely dead fuel pump will also cause no prime sound and crank-no-start. Relay testing and swapping helps rule it out. Further pump testing requires measuring voltage at the pump connector behind the rear seat.
- Wiring Issues: Faulty wiring, broken connectors, or severe corrosion in the relay socket or along the fuel pump circuit can mimic a bad relay. Physical inspection is important. Check the harness integrity.
- ECU Issues: A failure of the ECU to send the activation signal or a lack of the crankshaft position sensor signal preventing pump run during start will also prevent pump operation, even with a good relay. ECU problems are less common but possible.
- Age Factor: As the 1994 Camry approaches 30 years old, relays can fail due to internal contact corrosion, heat cycling fatigue, or degraded solder joints inside the relay. Replacement is a common maintenance item. Components deteriorate over time.
Replacing the Fuel Pump Relay
- Confirm Need: Verify through testing (swap or multimeter) that the relay is faulty. Rule out fuse and simple wiring issues.
-
Get the Correct Part: While Toyota original (Denyo/Toyota branded) relays are best, exact aftermarket equivalents are widely available at parts stores (e.g., Tyco, Bosch). You need a 12V DC SPDT (Single Pole Double Throw) or SPST (Single Pole Single Throw) automotive relay matching the pin layout and rating. Look for terminals
30
,85
,86
, and87
. Bring the old relay to match. - Disconnect Battery: Always disconnect the negative battery terminal before replacing any electrical component to prevent short circuits. Safety first.
- Access: Remove the under-hood fuse box cover (may require battery removal).
- Remove Old Relay: Grip it firmly and pull it straight out of socket position 1.
- Insert New Relay: Orient the new relay exactly like the old one was. Match the pin shapes to the socket holes. Push down firmly and evenly until it seats completely.
- Reconnect and Test: Reattach the fuse box cover, reinstall the battery (if removed), reconnect the negative terminal. Turn the key to "ON" β you should hear the fuel pump prime for a few seconds. Start the engine.
Safety Precautions
- Fuel System Fire Hazard: The fuel pump relay controls the fuel pump. While testing and replacing the relay itself involves low current circuits before the pump, you are working in proximity to the fuel system and live electrical circuits. Never smoke or create sparks. Have a fire extinguisher (Class B) readily available.
- Battery Disconnect: Always disconnect the negative battery terminal before starting electrical work to significantly reduce the risk of sparks and short circuits.
-
High Current Circuits: The terminal feeding power to the relay (
30
) is constantly live from the battery (when connected). Avoid accidentally shorting any socket terminals with tools. Keep rings and metal jewelry away from terminals. - Electrical Damage: Probing sockets or relays incorrectly can damage the ECU or other sensitive electronics. Understand what you are testing before connecting meters or jumpers. Exercise caution during diagnostics.
- Secure Battery: If you remove the battery, place it securely away from the work area where its terminals cannot touch metal or each other.
Finding and dealing with a faulty fuel pump relay in your 1994 Toyota Camry is a manageable task. Remember the core fact: It's located in position number 1 within the main under-hood fuse/relay box, accessed behind the battery. By carefully following the steps for identification, access, testing, and replacement outlined above, you can solve crank-no-start issues and get your reliable Camry back on the road. Always prioritize safety when working on your vehicle's electrical and fuel systems. If unsure at any point, consult a qualified mechanic.